Documentation

Difference between revisions of "Flat milling with raised remainder"

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Remember that a flat milling only works within the boundaries of a frontpanel contour. The edge can be very narrow but at least a bit more than 1 nanometer inside of it. That is how you start:<br><br>
 
Remember that a flat milling only works within the boundaries of a frontpanel contour. The edge can be very narrow but at least a bit more than 1 nanometer inside of it. That is how you start:<br><br>
 
[[Image:Flachfraesen1a_e.jpg|none]]Image: Draw half a rectangle using the unfilled rectangle tool from the drawing menu.<br><br>
 
[[Image:Flachfraesen1a_e.jpg|none]]Image: Draw half a rectangle using the unfilled rectangle tool from the drawing menu.<br><br>
Highlight it and get black boxes at its ends. Now give it a right click [[M2]] on the middle box. Now this context menu appears:
+
Highlight it and get black boxes at its ends. Now give it a right click [[M2]] on the left middle box. Select from the context menu:
  
 
[[Image: flachfraesen2_e.jpg]]<br>
 
[[Image: flachfraesen2_e.jpg]]<br>
 
Image 2: Select "Insert two vertices"<br><br>
 
Image 2: Select "Insert two vertices"<br><br>
  
The ligne will be divided in 4 parts. Now you can move each of the little inner box by left mousekey held [[M1H]]. Now drag the inner line segment to a half circle.
+
The ligne will be divided in 4 parts having three vertices in the middle. Now you can move each of the little inner box along the line by left mousekey held [[M1H]]. Now drag the inner line segment to the right to give it a circle.
  
 
[[Image: flachfraesen3.jpg]]<br>
 
[[Image: flachfraesen3.jpg]]<br>

Revision as of 13:02, 29 July 2019

Please also note: Crash course frontpanel.

Flachfraesen0.png



Problem: You want to remove 1mm from a 4mm thick front panel, with a cylinder remaining in the middle. Optically a cylinder of 1mm height lies on top of a rectangular plate. How do you mill such a thing?

Solution: Divide the rectangle around the circle in 2 halves. Leave out a semi-circle from the middle in each of the two halves. Mill these two forms flat a bit so that the center cylinder remains at the end.

Remember that a flat milling only works within the boundaries of a frontpanel contour. The edge can be very narrow but at least a bit more than 1 nanometer inside of it. That is how you start:

Flachfraesen1a e.jpg
Image: Draw half a rectangle using the unfilled rectangle tool from the drawing menu.

Highlight it and get black boxes at its ends. Now give it a right click M2 on the left middle box. Select from the context menu:

Flachfraesen2 e.jpg
Image 2: Select "Insert two vertices"

The ligne will be divided in 4 parts having three vertices in the middle. Now you can move each of the little inner box along the line by left mousekey held M1H. Now drag the inner line segment to the right to give it a circle.

File:Flachfraesen3.jpg
Image 3: Look at sidebar to the right, select the arc-tool, drag the line to an arc.

Flachfraesen1.jpg
Image 1: The half is highlighted in orange.

Now select the structure consisting of an arc and 5 straight lines and press the [e] key to edit.

File:Flachfraesen4.jpg
Image 4: Ändern-Dialog

Now you enter the new property FPBREAKOUTDEPTH and 1.000.000 for this object (one million). TARGET works internally in nanometers (nm). One nanometer is one millionth of a millimeter. In other words: 1.000.000nm = 1mm.

The lines now represent the boundary of a flat milling that is one millimeter deep. Copy and paste it for the second half and have it produced.

Flachfraesen5.jpg
Image 5: Result